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Al Haddad Motors — Mercedes-Benz Bahrain

ClientAl Haddad Motors
SectorExport / Automotive
DateFebruary 2025
Export / Automotive
Sector
February 2025
Date
Zeus + Curing Oven + Twin Hades
Equipment
Bahrain
Location

The Brief

Al Haddad Motors, the official Mercedes-Benz dealer in Bahrain with over 60 years of automotive excellence, required a full turnkey refinishing solution meeting the exacting standards of the Mercedes-Benz refinishing programme. Every aspect of the facility was engineered to maximise workflow efficiency and precision.

The Solution

Todd Engineering delivered a Zeus All-Electric Spray Booth with advanced far infrared curing technology for fast drying times and exceptional energy efficiency. A Curing Oven with roller shutter door was positioned side-by-side with the spray booth for seamless transition between painting and curing phases. A Track & Skate System enables effortless vehicle movement between refinishing stages, minimising manual handling. Twin Hades Preparation Booths positioned opposite the spray booth and oven provide dust-free sanding, priming and masking before painting — the entire facility designed, planned, installed and commissioned end-to-end by Todd Engineering.

Customer Overview

Al Haddad Motors, the official Mercedes-Benz dealer in Bahrain, has been a leader in automotive excellence for over 60 years. Known for their high standards of quality and precision, Al Haddad Motors required a state-of-the-art refinishing solution that would not only enhance their workflow efficiency but also maintain the prestigious Mercedes-Benz refinishing standards.

To meet their growing demand for high-performance refinishing, they partnered with Todd Engineering to install a custom-built Zeus spray booth, curing oven, and twin Hades preparation booths — delivering a full turnkey refinishing solution tailored to their exact operational requirements.

The Project

The installation at Al Haddad Motors was meticulously designed to streamline their entire refinishing process while ensuring minimal downtime and maximum efficiency. The bespoke setup includes a Zeus all-electric spray booth and a curing oven, positioned side by side and separated by a dividing roller shutter door. This innovative configuration allows for seamless transitions between the painting and curing phases, significantly reducing turnaround times and improving workshop efficiency.

To further optimise workflow, a track and skate system was incorporated, ensuring effortless vehicle movement between each phase of the process. Twin Hades preparation booths were installed opposite the spray booth and oven, allowing for dust-free sanding, priming, and masking before vehicles enter the spray booth. This strategic layout creates a step-by-step refinishing process, ensuring that every vehicle meets the highest Mercedes-Benz quality standards.

Key Features

Conclusion

This prestigious installation for Al Haddad Motors showcases Todd Engineering's expertise in delivering high-performance refinishing solutions that align with global automotive standards. By integrating advanced technology, energy-efficient solutions, and seamless workflow enhancements, Todd Engineering has provided Al Haddad Motors with a future-proof refinishing facility, designed to maximise efficiency, productivity, and quality.

Everything is great our end — the lads have been a credit to your company. Please pass on my thanks to each of them. I have also asked Mark to price up more work for us, so hopefully, we will be seeing them again soon.

Darren, Group Aftersales Manager, Al Haddad Motors

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