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Zeus XR by Todd Engineering
Zeus XR combines advanced spraybooth technology, industrial robotics and AI-driven control into a single coordinated platform — bringing manufacturer-grade automation to modern bodyshops.
Eliminates variation between operators, shifts and working practices. Every vehicle finished identically.
Up to 1,560 vehicles per year. 24-hour availability keeps production moving around the clock.
Automation reduces reliance on specialist spray technicians — saving approximately £70,000 per year.
AI-optimised spray paths reduce paint consumption by up to 25%, cutting waste and costs significantly.
Reduced operator exposure to solvents and airborne contaminants. Supports COSHH compliance.
Measurable, repeatable outcomes. Real-time visibility of every spray cycle and system activity.
PG90-E — created by PaintGo. Installed and distributed exclusively in the United Kingdom by Todd Engineering. Seven axes of industrial precision, purpose-built for automotive spray finishing.
Minimise direct contact with solvents, airborne contaminants and the hazards of the spray environment.
Less time spent inside the spray environment. Operators work in cleaner, safer conditions throughout.
Supports COSHH control measures and reduces the burden of ongoing monitoring requirements.
Helps reduce occupational health exposure and associated liabilities — protecting operators and the business.
Full vehicle and panel spraying. Precision blending. Consistent results across curves, edges and complex modern vehicle geometries — eliminating variation between operators and shifts.
One seamless operation. Booth, robot and AI control coordinated as a single platform.
More usable space. Improved robot movement range. Easier maintenance access throughout.
Greater flexibility for vehicles of all sizes. Built for the full range of automotive refinishing.
Reduced emissions and improved energy efficiency without compromising performance.
Zeus XR integrates three technologies into a single coordinated platform — designed for precision, repeatability and continuous operation.
*Estimates based on typical operating assumptions. Verify against your individual operation.
Designed to minimise operator input while maximising consistency at every stage.
01
Vehicle enters the booth. No specialist preparation needed.
02
Scanner reads vehicle geometry and profiles every panel.
03
Operator selects via touchscreen. One tap to begin.
04
PG90-E executes the full spray cycle — fully automated.
05
Integrated booth management controls the drying cycle.
06
Vehicle exits. Finished. The cycle repeats — perfectly.
Designed for continuous operation. Full installation, commissioning, training and ongoing support from Todd Engineering.
Book a Demo
Full system ownership with long-term operational benefit. Own the asset outright and maximise return over the system's lifetime.
Flexible payment structures to support cash flow and investment planning. Benefit from day one while spreading the investment.
Upgrade your existing equipment as part of your transition to Zeus XR. Todd Engineering will assess your current booth.
See Zeus XR in action. One of our team will be in touch to arrange a time that works for you.