Zeus XR combines advanced spraybooth technology, industrial robotics and AI-driven control into a single coordinated platform — bringing manufacturer-grade automation to modern bodyshops.
Eliminates variation between operators, shifts and working practices. Every vehicle finished identically.
Up to 1,560 vehicles per year. 24-hour availability keeps production moving around the clock.
Automation reduces reliance on specialist spray technicians — saving approximately £70,000 per year.
AI-optimised spray paths reduce paint consumption by up to 25%, cutting waste and costs significantly.
Reduced operator exposure to solvents and airborne contaminants. Supports COSHH compliance.
Measurable, repeatable outcomes. Real-time visibility of every spray cycle and system activity.
Drag to compare the results from a recent accident-repair job — delivered by Zeus XR with zero variation between passes.
Before
After
PG-90E — created by PaintGo. Installed and distributed in the United Kingdom by Todd Engineering. A 6-axis robotic arm mounted on an RGV with a guided linear rail, providing a seventh controlled axis and allowing the robot to travel along the full length of the spraybooth.
The Zeus XR booth is built around a proprietary heating and airflow architecture developed exclusively by Todd Engineering. Precision-controlled airflow eliminates dead zones across the entire spray envelope, while the all-electric heating system delivers consistent, stable temperatures required by activated coating systems.
The result is a controlled environment that doesn’t just support the robot — it’s optimised for it. Every cubic metre of air, every degree of heat, working in coordination with the spray cycle.
Minimise direct contact with solvents, airborne contaminants and the hazards of the spray environment.
Less time spent inside the spray environment. Operators work in cleaner, safer conditions throughout.
Supports COSHH control measures and reduces the burden of ongoing monitoring requirements.
Helps reduce occupational health exposure and associated liabilities — protecting operators and the business.
Full vehicle and panel spraying. Precision blending. Consistent results across curves, edges and complex modern vehicle geometries — eliminating variation between operators and shifts.
One seamless operation. Booth, robot and AI control coordinated as a single platform.
More usable space. Improved robot movement range. Easier maintenance access throughout.
Greater flexibility for vehicles of all sizes. Built for the full range of automotive refinishing.
Reduced emissions and improved energy efficiency without compromising performance.
A short film on what Zeus XR means for the industry — and what it could mean for your operation.
Your team stays in control. Zeus XR handles the precision — delivering consistent, repeatable results at every stage.
01
Vehicle is prepped and loaded into the booth — ready for the automated cycle to begin.
02
Scanner reads vehicle geometry and profiles every panel.
03
Operator selects via touchscreen. One tap to begin.
04
The PG-90E robot arm executes the full spray cycle with precision and consistency.
05
Integrated booth management controls the drying cycle.
06
Vehicle exits. Finished. The cycle repeats — perfectly.
Designed for continuous operation. Full installation, commissioning, training and ongoing support from Todd Engineering.
Full system ownership with long-term operational benefit. Own the asset outright and maximise return over the system's lifetime.
Flexible payment structures to support cash flow and investment planning. Benefit from day one while spreading the investment.
Upgrade your existing equipment as part of your transition to Zeus XR. Todd Engineering will assess your current booth.
Enter your energy rates and booth usage to see what switching to all-electric Zeus technology saves your operation — in cost and carbon.
Based on 25,000m³/hr AHP · 96 annual cycles (2/week × 48 weeks) · CO₂ factors: gas 0.183 kg/kWh, UK grid 0.233 kg/kWh